Project Background
A metal recycling operation based in Vietnam was seeking a compact yet powerful baling solution to efficiently process mixed metal scrap including steel, aluminum, and copper. The client required a machine that could deliver consistent bale density while maintaining high operational throughput in a space-constrained facility. After comparing multiple equipment options in the market, the client chose the Y81QF-160 Hydraulic Scrap Baler Machine for its combination of robust hydraulic performance, compact footprint, and proven reliability in Southeast Asian recycling facilities.
Solution Delivered
We supplied the Dalongkai Y81QF-160 Hydraulic Scrap Baler Machine, a heavy-duty unit engineered specifically for metal scrap compaction. The machine features a hydraulic drive system rated at 7.5 KW, delivering powerful compression with a single run time of approximately 105 seconds. The bale discharge utilizes a convenient mechanical turning-out design with grab, allowing efficient removal of finished bales. Each bale weighs between 300–500 kg, achieving an optimal balance between handling convenience and transport efficiency.
Key Machine Specifications
| Parameter | Specification |
|---|---|
| Model | Y81QF-160 |
| Rated Power | 7.5 KW |
| Power Type | Hydraulic Drive |
| Single Run Time | Approximately 105 seconds |
| Bale Weight | 300–500 kg |
| Discharge Method | Mechanical Turn Out by Grab |
| Outlet Method | Mechanical Turning-out |
| Applicable Materials | Steel, Aluminum, Copper Scrap |
| Packaging Type | Film |
| After Warranty Service | Video Technical Support, Online Support |
Key Features
- High-Efficiency Hydraulic Drive: The 7.5 KW hydraulic system delivers consistent, powerful compression force, ensuring dense and uniform bales across all material types including steel, aluminum, and copper.
- Fast Cycle Time: With a single run time of approximately 105 seconds, the Y81QF-160 achieves high throughput, enabling the client to process large volumes of scrap metal within each shift.
- Convenient Bale Discharge: The mechanical turning-out design with grab functionality allows operators to quickly and safely remove finished bales, minimizing downtime between cycles.
- Versatile Material Handling: Engineered to effectively compress a wide range of metal scrap materials, from light aluminum turnings to heavier steel offcuts, making it adaptable to varied incoming material streams.
- Compact Yet Powerful: Despite its 7.5 KW power rating, the machine achieves a bale weight of 300–500 kg, offering an excellent power-to-performance ratio ideal for medium-scale recycling operations.
- Comprehensive After-Sales Support: The client benefits from video technical support and online assistance, ensuring rapid troubleshooting and minimal operational disruption.
Results & Benefits
- Enhanced Throughput: The 105-second cycle time enables processing of significantly more material per shift compared to the client's previous manual handling methods.
- Logistics Cost Savings: Compressed bales weighing 300–500 kg stack efficiently, reducing transportation runs and lowering per-ton shipping costs.
- Warehouse Space Optimization: Dense, uniform bales maximize storage capacity, freeing up valuable floor space for additional operational activities.
- Improved Material Value: Uniform bale density and clean packaging enhance the marketability of processed scrap metal to downstream smelters and foundries.
- Reduced Labor Dependency: The hydraulic automated operation and mechanical discharge system minimize manual handling, improving workplace safety and reducing labor costs.
Client Feedback
The Vietnamese client expressed strong satisfaction with the Y81QF-160's performance and ease of integration into their existing workflow. They particularly appreciated the machine's straightforward operation, consistent bale quality, and the responsive after-sales technical support. The mechanical turning-out discharge system was noted as a standout feature, significantly reducing the physical effort required by operators during bale removal.
Conclusion
This deployment in Vietnam demonstrates the Y81QF-160 Hydraulic Scrap Baler Machine as an ideal solution for medium-scale metal recycling operations seeking a high-performance, cost-effective baling system. The combination of 7.5 KW hydraulic power, rapid 105-second cycle time, and 300–500 kg bale capacity delivers a compelling value proposition for recyclers across Southeast Asia. The project highlights the machine's ability to drive operational efficiency, reduce logistics costs, and improve overall material handling workflows.